I. Cooling pipe cleaning system for molding machines and molds
🔳Product overview
The system generates molecular clusters of water (activated water) using own proprietary electrolysis technology and performs cleaning of cooling pipes, etc. using activated water with citric acid added (700-900g).
Cleaning with electrolyzed water without chemicals ensures safety, reliability, and low running costs.
Strong confidence in cleaning capabilities.
🔳Features
- It can be used not only for mold cleaning but also for water pipe cleaning in molding machine’s under-hopper areas, oil coolers, temperature controllers, chillers, etc.
- The embedded flowmeter allows the user to check the flow rate at the beginning of cleaning and any increase in the flow rate during and after the cleaning.
- The caster wheels allow for easy mobility.
🔳 Effect
- Increased productivity. After 6 hours of mold water tube cleaning, the time of cooling was reduced from 17 sec to 13 sec (23% improvement).
Cleaning areas
Mold water pipe
Under-hopper area, Oil cooler
Example of mold water pipe cleaning
Before cleaning
After cleaning
Rust bumps are removed.
As can be seen from the graph, the flow rate increased and became stable after 6 hours. Only 6 hours of cleaning is sufficient.
lit/min
Cleaning time (hour)
Example of cleaning an under-hopper area
Before cleaning
After cleaning
Even though the pipe under the hopper was bent at a right angle, it was possible to remove the rust by cleaning.
Example of oil cooler cleaning
Before cleaning
After cleaning
13.7 lit/min --> 38.2 lit/min
The flow rate increased by 24.5 lit/min after 14 hours of cleaning.
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■What is the size and weight of the system?91 cm (W) × 53 cm (D) × 128 cm (H) 150 kg without tank water, 230 kg with tank water
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■Can we clean pipes other than mold water pipes?You can clean pipes of molds, chillers, heat exchangers, oil coolers, molding machine’s under-hopper areas, temperature controllers, etc.
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■Can any water be used for cleaning? How much citric acid do we have to add?Any water, such as industrial water or tap water, can be added to the wash tank. Add 700-900 g of citric acid to an 80-liter tank of water.
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■Can we drain the used water as it is?You can drain the water as it is, only on one condition that it is diluted by adding citric acid.
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■How long does it take to clean each unit?It takes 6 to 8 hours, depending on how clogged the pipes are.
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■Is it possible to remove silica and rust clumped together?It is possible to remove clumped silica and rust.