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III. Heat exchanger ball cleaning system
Benefits of Use

◆Automatic cleaning eliminates maintenance effort

◆ The system prevents adhesion of dirt whenever the target machine is in operation, thereby preventing the deterioration of machine operating efficiency or problems associated with the corrosion of tubes.

◆ Physical cleaning using sponge enables highly effective cleaning.

◆ No environmental impact because no chemicals are used. No equipment damage caused by chemical cleaning. This prolongs the life of the equipment.

◆ The only maintenance required is the replacement of natural rubber sponge balls. This results in low running costs.

ボールクリーニングシステムの図
熱交換器

The mechanism of the ball cleaning system is simple. The system passes sponge balls through the tubes of a shell-and-tube heat exchanger to physically clean the tubes.

The tubes can be cleaned repeatedly while the system is in operation. Therefore, the tubes can always stay clean. As a result, energy savings, extended equipment life, and effective maintenance are expected.

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ボール待機場所
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Enabling energy savings, equipment life extension, and efficient maintenance.

  • ■What is the size and weight of the system?
    91 cm (W) × 53 cm (D) × 128 cm (H) 150 kg without tank water, 230 kg with tank water
  • ■Can we clean pipes other than mold water pipes?
    You can clean pipes of molds, chillers, heat exchangers, oil coolers, molding machine’s under-hopper areas, temperature controllers, etc.
  • ■Can any water be used for cleaning? How much citric acid do we have to add?
    Any water, such as industrial water or tap water, can be added to the wash tank. Add 700-900 g of citric acid to an 80-liter tank of water.
  • ■Can we drain the used water as it is?
    You can drain the water as it is, only on one condition that it is diluted by adding citric acid.
  • ■How long does it take to clean each unit?
    It takes 6 to 8 hours, depending on how clogged the pipes are.
  • ■Is it possible to remove silica and rust clumped together?
    It is possible to remove clumped silica and rust.
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